Recapturing the charm of someone else’s dad’s American Flyer train

My buddy Todd brought over his dad’s American Flyer train today. It had been a gift from his dad on his first Christmas. It was from 1938.

That was a peculiar year, because it was the first year that A.C. Gilbert, of Erector fame, built American Flyer trains. Previously American Flyer had been an independent company in Chicago.

This model was a Gilbert design, and at most produced from 1938 to 1941.Late last year, Todd had asked our mutual friend Tom about how to go about getting the train repaired. Tom referred Todd to me, since 3-rail O gauge isn’t Tom’s specialty. Of course Tom knew the answer: Marty Glass, of Marty’s Model Railroads in Affton.

So Todd took it to Marty earlier this year, once the Christmas rush had died down. Todd called me yesterday and said Marty had finished it. He brought it over.

I wasn’t sure what to expect, but he brought out an intricate 4-6-4 Pacific. It had far more detail than anything Marx ever made, and far more detail than any O27 locomotive Lionel ever made too. It had an intricate set of linkages, which turned out to be its downfall because they got bound up on us once. Marty had run the train for Todd when he picked it up–I suggested Todd have him do that, since 68-year-old trains always need some adjustments after they’ve been repaired. It ran fine on Marty’s layout.

Before we ran the train, I fixed the light in the Pullman car Todd brought over. He hadn’t taken that to Marty. The wire had come loose from the pickup on the underside of the car, and the light bulb was rattling around inside. I fished the bulb out, examined it (it looked fine; the old light bulbs in these trains is almost always fine, even after being shipped across the country), put the bulb in the socket, and re-soldered the wire to the pickup. I solder like a plumber, but judging from the pickup on that train, so did the Gilbert employee who built it.

With the car ready to go, I put it and the locomotive and tender on the track. We quickly found that the oddball American Flyer link and pin couplers didn’t line up right. Time for some more adjustments. I finally got the coupler heights adjusted correctly, then I hit the power, expecting since it had run in the store, it would run just fine on my layout.

Not so much. It ran for a few feet, then stopped in a shower of blue sparks, leaving a buzzing sound on the layout that I’ve come to associate with a short circuit.

The handrails were the biggest problem. There are two holes in the cowcatcher assembly that the handrails are supposed to slide into. Had I been doing the design, I would have made the rails longer, so they could be bent further underneath. But that’s irrelevant now. With the handrails not in the holes, they were pushing the cowcatcher down low, there it could short out the third rail. S gaugers can gloat that this wouldn’t be a problem on 2-rail S gauge track, but they really ought to respect their elders.

So I fixed the rails, and put a dab of solder on the underside to hold them in place (solder won’t stick to the zamac boiler). I noted the Phillips head screws Marty used to put it all back together. I’ll have to give him a hard time about that the next time I see him. Phillips screws didn’t come into widespread use on toys until the ’50s.

With that problem taken care of, it ran, but then it locked up hard. I gave it another thorough examination, and found that some of the intricacies on the drive rods had come misaligned, causing it all to bind up. I had to take it apart to free up enough space to realign everything. I took off the front truck, then the cowcatcher, guided everything where it was supposed to go, and reassembled everything.

And what do you know… It ran. It was a bit herky-jerky at first, but in my experience, old motors are always that way when they’ve been sitting for decades. They seem to need to get some running time in before they get used to running smoothly again. Todd told me that Marty said the motor was fine; the only problems he found were structural. From the sound of the motor, Marty obviously had lubed it–they tend to squeal a lot after 50 years, let alone 68, and this motor sounded like new–but I guess that’s all it had needed.

I found out the hard way that this locomotive (an American Flyer 531) really hates O27 curves. It derails every time, even on curves where you lead into the O27 and back out with a wider curve. So we moved it from my inner loop to my outer loop, which is mostly O42 except in one corner, where I had to do O34 to make everything fit. It made me nervous on O34 curves, but it did manage to stay on the track. It was much happier on the O42, which makes sense, because American Flyer O gauge track was 40 inches in diameter, just like its S gauge track.

Once we were confident it was running, we packed it back up. Todd was going to go surprise his dad with it. It’s been a long time since its last run. I hope he’ll enjoy seeing it roam the rails again.

Now that I’ve seen some of the late prewar 3/16 scale American Flyer up close and personal, I have a new admiration for it. I own a number of the Flyer freight cars from that period, but none of the locomotives. The detail is very good, and they run smooth and are geared low, so they have plenty of pulling power.

I’m sure Todd’s dad will be happy to see it running again. I know I sure enjoyed fine-tuning it.

Excuse me while I go check eBay…

European O gauge train layouts

O gauge is the size of train that most Americans associate with Lionel. It was actually invented around the turn of the century in Germany, although whether it was invented by Marklin or one of the many johnny-come-latelies is open to debate.

After World War II, O gauge faded very quickly in Europe, although in the United States it experienced a resurgence that helped make Marx and Lionel two of the biggest, most profitable toy companies in the world.

I’ve seen some pictures of European O gauge. You’ve got to see this stuff.The second picture on this Dutch page is extremely impressive. Bayko was an architectural toy made of Bakelite (an early plastic), available both before and after World War II. While the scale didn’t necessarily match O gauge precisely, it was more than close enough to the 1:43 scale used in the United Kingdom and 1:45 in Continental Europe, and it allowed the construction of a wide variety of very colorful and attractive buildings. It makes American Plasticville look downright monotonous.

Between the various construction kits available, buildings made by the train manufacturers themselves, the huge variety of 1:43 vehicles and figures, it was possible to build a miniature world that the American product lines just couldn’t match. And yet it died. I guess it fell victim to the smaller houses in Europe, which were much friendlier to HO and TT scales.

If I ever go to Europe and run across any of this stuff, I’m going to be in trouble.

Aliens on my train layout

I bought a couple of aliens for my train consist today. At the annual TCA Ozark Division train show at Lutheran South that happens every December, I spotted some lonely American Flyer bodies sitting neglected on a table. There were two steam locomotives, a gondola, a boxcar, and a caboose. I looked at the locomotives but there wasn’t any way I could remotor them with parts I had available. I did buy the boxcar, and then came back for the gondola.

I spent a total of $3 for these artifacts from 1958. Not bad.The problem for me is, they’re from 1958. American Flyer was doing S gauge in 1958. I’m into O gauge.

But that’s OK.  S gauge is 1:64 scale. O27 (which is the flavor of O I like, because it’s what I grew up with) is supposed to be 1:64 scale. Hold an American Flyer S gauge gondola up next to a Lionel or Marx O27 gondola, and they’re awfully close to the same size. Sure, there’s some difference, but when you look at real trains, not every boxcar is exactly the same height, and not every gondola is exactly the same height and length either.

K-Line took some criticism when it dusted off the old Marx O27 molds, outfitted them with S gauge trucks, and tried to market them to S gaugers because the Marx boxcars are taller than the American Flyers, and when you measure the Marx car with a scale ruler, it’s a funny length. But most people don’t notice. When I put a Marx O27 boxcar next to my Flyer 805 with O27 trucks on it, the difference wasn’t as pronounced. You can tell the Flyer is shorter, but something about the O gauge trucks makes the difference harder to notice.

It took me about 10 minutes to outfit the Flyer gondola with some spare Lionel trucks I had kicking around. Then I decided I wanted a conversion car, so I put a Marx truck on one end and a Lionel on the other. It looks good with my Marx and Lionel gondolas.

It took me considerably longer to get the boxcar in running order, since I had to fashion a frame for it. So I grabbed a bunch of junk from the scrap box and I fashioned a frame. That ended up taking me a couple of hours to do (I can do it a lot faster when I’m doing several at once and I have all my tools and materials in order). For what I make per hour, I could have bought several nice boxcars, I know. But this was more fun than what I get paid to do, and besides, nobody was offering to pay me to do anything today. And besides, rescuing a lonely boxcar off the scrap heap is a whole lot more meaningful than just plunking down some cash.

Once it was all together, I grabbed Dad’s old Lionel 2037 and put it on a loop of track on the floor with the Flyer 803 and 805 and a Marx boxcar that I rescued from a similar fate about a year ago. I had to work out a few kinks of course, but it wasn’t long before the consist was running smoothly.

I know a lot of people who run 1950s trains tend to do so homogeneously. It tends to be all Flyer or all Lionel or all Marx. But all of them have their strengths. For one, all of them did cars that the others didn’t. While American Flyer’s locomotives are amazingly smooth runners–even their cheapies–I don’t think American Flyer made anything that has all of the positive attributes of the Lionel 2037: It’s no slouch in the smooth running department itself, it’s a great puller, it’s reliable, and it’s common as dirt so you can easily find a good one for around $70. And as much as I like Marx, Marx never made anything quite like the 2037 either. The Marx 333 can’t pull with a 2037, it’s nowhere near as common, and these days it’s more expensive too.

But Marx and American Flyer made plenty of cars in plenty of roadnames and paint schemes Lionel never made. And when they did overlap, there tended to be some differences, just like you see in real life. So turning some dilapidated American Flyer cars into O27s was a nice way to add some unique rolling stock to my roster.

I’m happy. I’ll definitely keep an eye out for more American Flyer cars that need running gear.

I\’m published again

It was a small-time gig, but if it helps pay the bills, that’s all that matters. I published a guide to refurbishing 1950s Lionel, Marx, and American Flyer trains over at Associated Content.I guess it’s ironic that I used a picture of an American Flyer train, seeing as I only owned a postwar Flyer S gauge train for about two weeks before I traded it for some Marx stuff. But it was the only picture I had handy.

Cheap buildings for a train layout

Cheap buildings for a train layout

I’ve read about The New Pretty Village, published in book form by Dover Publications in 1980, as a source of buildings for a train layout, particularly a layout featuring tin litho Marx or prewar trains. Now I’ve got one in my hot little hands. I found some pictures of a reproduction online, and Marx expert Walt Hiteshew’s layout has used them as well.

Read more

Cheap train accessories from Big Lots

Yesterday while the wife was scooping up cheap groceries at Big Lots (also known as Odd Lots in some parts of the country), I spied some useful stuff in the toy section.

They were cheap playsets, priced at 99 cents and $1.99, sold under the “Mini Wheels” and “Superior” brand names.The 99-cent sets generally consist of two or three plastic vehicles and a couple of figures; the $1.99 sets feature a vehicle, a couple of figures, a building, and a random assortment of plastic scenery items such as signs, gates, and the like.

I picked up a school set, a construction set, and an emergency set. The doctor and the paramedic will look good with the Plasticville Hospital, which was one of the last gifts I gave my Dad before he died. Construction workers are easy to place, and the kids from the school set will look good in conjunction with the K-Line figures from Marx molds that I already have. The school building looks pretty institutional and will probably just be a generic building flat in the back of the layout; I’ll see if I can pick up a used Plasticville or Marx/K-Line school building cheap at some point.

The school set sports a table with an umbrella; I have no idea how that fits into a school setting but it’ll look great sitting outside my O scale soda fountain building. I may have to pick up another school set mostly to get another table.

The actual scale of the items varies a little. These are cheap toys, not scale models. Adult figures scale out to about 6’7 or so in 1:64 (S scale) and a little over 5′ in 1:48 (O scale). The vehicles generally look like they scale out to about 1:72 but some of them, particularly the construction vehicles, would be fine in 1:64 and passable in 1:48. The buildings are about right for 1:64. They’d be fine on any traditional-sized American Flyer or Lionel or Marx layout and even rivet-counter modern hi-railers could find some usable parts inside.

The quality of the paint jobs on the figures themselves varies. I’ll probably end up doing some touch-up. I’m not sure yet what kind of paint will adhere well to the rubbery plastic they used, but I may be able to get by with just spraying some Testors Dullcote on them, touching up the offending areas, and then following up with more Dullcote. You don’t get a lot of quality for 99 cents, but for me, improving cheap toys to give them a home on a train layout is a big part of the fun.

If there’s one thing I’ve learned about Big Lots, it’s that not all stores carry the same things at the same time. I have three different stores within reasonable driving distance of me and there isn’t much consistency between them. These sets have also been spotted at other discount stores but I’ve only ever seen them at Big Lots.

Whatever happened to risk-takers?

I love Disney like I love the Soviet Union. Mainly it’s because the company clawed its way to the top by taking advantage of obscure aspects of copyright law, and then the company bought enough Congressmen to close up the doors they used to get where they are today.

But I read something today about Disney that I found interesting.Ward Kimball was a high-up at Disney. He was one of Disney’s primary animators and had almost a son-father relationship with Disney himself. He wrote a memoir some years back (the link takes you to some excerpts), and it gives me some idea what’s wrong with Disney and, frankly, what’s wrong with us.

Some poignant sections:

Walter Lantz, who made Woody Woodpecker, never gave a damn about quality a day in his life. He always wanted the quick buck.

If you want to know the real secret of Walt’s success, it’s that he never tried to make money. He was always trying to make something that he could have fun with or be proud of.

It goes against our instincts to do anything like that today. Today, everything’s about the bottom line. If you can save half a cent, you do it. If it comes at the expense of quality, so be it.

He felt that if you put your heart into a project and if you were a perfectionist, people would automatically like it. They would appreciate the quality.

I was going to say I don’t think that’s true anymore, but maybe that’s just because I thought only of the computer industry when I read that. In the automotive industry, part of the reason Toyota is now the second largest carmaker in the world is because of its quality. Twenty years ago Toyota and Honda were two of the least imaginative companies in the industry (and frequently the butt of jokes) but the quality was there almost from the start. So maybe this does still work, provided you manage to not run out of money.

Artists are pretty touchy individuals; they aren’t brick layers. It takes very little to hurt their feelings. Walt was never quite aware of that.

Neither are most people. I guess that gives me more insight into myself than it does into the world, but I found it interesting.

Walt was a rugged individualist. He admired Henry Ford… Maybe Ford and Walt were the last of the great ones, the last of the great rugged individuals. Maybe that was why they were impatient with people of lesser talent and impatient with themselves when they made mistakes.

Nah, there are plenty of rugged individualists. The problem is they don’t do well when they’re stuck under people with less talent than them. Billy Mitchell is a notorious example. Rugged individualists often aren’t appreciated until they’re gone. I don’t know if I have all of the attributes of one, but “impatient with people of lesser talent and impatient with themselves when they made mistakes” fits me to a tee. I wish I had some insight in how to deal with that attribute.

Guys like L.B. Mayer, Jack Warner and Sam Goldwyn were despots. They were untouchables. You would have to speak to a guy who would speak to a guy who would speak to their secretaries in order to see them. Walt wasn’t like that. He mixed with everybody. You didn’t say Mr. Disney like you said Mr. Mayer or Mr. Warner. [I]f you called Jack Warner by his first name, he’d fire you. Walt didn’t want anybody to call him anything but Walt.

There are a lot more untouchables at the top today than there are approachables. I quickly tire of higher-ups who refuse to call me “Dave.” You’re not my mother! Why not just go all the way and make it “Mr. Farquhar” if that’s the way you’re going to be!

I read a story a while ago about Louis Marx. For much of the 20th century, Marx was the owner of the largest toy company in the world. Somehow he managed to figure out how to consistently produce cheap toys that didn’t break. And when they did break, he usually fixed them for free. Send the broken toy to the factory and they’d fix it for the price of postage, or bring it in person to the headquarters at 200 Fifth Avenue in New York City, and they’d fix it free if they could. Well, I read a story about someone who brought a toy in to be fixed. He had no idea where to go, but he saw a kind-looking old man, so he walked up to him and held up his broken toy. He smiled and asked the child to follow him. The child noticed that everyone treated this man with the utmost respect. He took him to an office where a repairman fixed toys. Well, a few years later this child saw a picture of Louis Marx and he believes the kind old man who helped him was Lou Marx himself.

[Walt Disney] was a man who loved nostalgia before it became fashionable. That’s why so many of his pictures were set in the harmless period of American history, the Gay Nineties or the early 1900’s – because that was when he was a kid.

Kurt Vonnegut once said that you’re the most honest and your work is the most appealing when it harkens back to your childhood. So I guess the money I spent back in 1998 learning how to un-grow up was a wise investment. Not that I needed Ward Kimball or Kurt Vonnegut to tell me that, of course…

He came from a pretty… poor family. He had four brothers and a sister. There wasn’t any extra money to spend… He loved having that soda fountain because as a kid, he couldn’t spend money for ice cream. His youth was scratching for pennies and nickels and tossing whatever he earned into the kitty at home.

I think you appreciate you have a lot more when you’ve had to struggle for a while. That definitely explains the difference between my Dad and his brother. I won’t elaborate on that any more other than to say I learned a little about how not to live by watching Dad, but I learned a lot more of what not to do by watching his sorry excuse for a brother.

Now the Disney operation is a corporation with many, many bosses and committees. The people who run the place don’t have any personal relationships with the creative people. The thing that made Walt great was that he was a creative himself and he recognized creativity in others.

Mega-success stories often begin with the person at the top being the prototype for the type of person the company needs to succeed. At the very least it makes the person at the top able to recognize the people who do the work.

Marx’s ultimate downfall was that he wouldn’t hire anyone too much like him, because he was afraid of someone usurping him. He didn’t get usurped, but without someone to replace him, his company died a very quick death. He was 76 when he finally retired, and he lived to see his company’s assets auctioned off at bankruptcy.

I suspect a second coming of Walt Disney probably wouldn’t last all that long at Disney now.

There’s no longer any innovation or excitement. The new regime just sits around trying to guess how Walt might have done it. That’s quicksand… So it’s boring. It’s a corporation where they play it safe. You copy yourself copying yourself. Walt would never stand for that. He never repeated himself.

If you have to guess how someone else would have done it, you’re much better off just walking up to someone else and asking, “How would you do it?” You’ll get better ideas that way.

He’d frighten everybody half to death by challenging them that way. But then you’d get with it, and new ideas would come. Walt kept everyone on pins and needles. Everybody getting [angry] at him was very healthy. See, you had a guy steering you all the time, and that made you work to capacity. It pulled the best out of you.

I guess I’m just really reflective right now. I don’t ever want to be out of work again, so I’ve spent a lot of time trying to figure out what I’m looking for. I know there has to be a better way to say it, but I think what I’m looking for is someone who takes risks and is usually right.

I don’t believe in rule by committees. I don’t think anything can be done well through group action. This is another thing that made Walt great, because all the decisions on a picture were checked by him, down to the last detail.

Agreed. What else do I need to say?

I got lucky and scored some cheap figures yesterday

Now and then I hear about people scoring bags of figures suitable for O gauge trains at dollar stores.

I finally became one. Here’s what to look for.Most dollar stores have bags of toy soldiers. Soldiers are the most common thing but sometimes you can score policemen, firemen, construction workers, cowboys and indians. Far and away the most common size is 54mm (roughly 2 inches), which works out to about 1:32 scale, and that’s much too tall for me. Whether that works for anyone else isn’t for me to decide–you’ll just have to see how it looks with your vehicles and trains. Personally, when I see figures that are 8 scale feet tall I think of the Nephilim, so I avoid them.

A few times I’ve found figures that were closer to 3/4 of an inch tall. Those would actually be great for an HO scale layout. It seems to me that I’ve found 1-inch figures (22-25mm) once or twice before too. I didn’t get any and I’m kicking myself. Those would be perfect for an S gauge (1:64 scale) layout, or for use on a larger-scale layout for forced perspective.

The best figures for O gauge are 40mm tall, but those are relatively uncommon. Many more figures are made in 45mm size, which is about 1 3/4 inches. That’s seven feet tall in O scale (they’re actually intended to be about 1:36 scale) but for most people, 45mm is probably close enough.

Yesterday I found soldiers, policemen, and firefighters in 45mm size, 53 to a package, for a dollar. I picked up a package of policemen because I figured it’s easier to make excuses for a police-heavy population than any of the other choices, and I figured police officers would be relatively easy to turn into other types of people. Besides, it’s hard to argue with 53 figures for a dollar, even if they’re all going to end up looking like Brad Garrett. For a dollar I can paint up one of each pose to yield six usable figures and then figure out what I’ll do with the 41 leftovers. I paid $12.99 for a box of 32 civilian figures about a year ago.

The figures you find in dollar stores are cheap Chinese recasts of figures from defunct companies such as Marx and Ideal. When the companies liquidated, the molds were sold, and those that survived ended up over there. Since the molds are in most cases approaching 50 years old, the detail isn’t quite what it once was, but we do have much better plastics today. And did I mention it’s hard to argue with a price of 2 cents per figure?

I don’t know if it helps any, but the package I bought was marked Greenbrier International, Inc., and it came from Dollar Tree. There is no other useful information on the package, and the figures are simply stamped "China" on the undersides of the base.

Who knows, I may go back for another package or two tomorrow. Five bucks would score me 265 figures, total. It takes me about 30 minutes to paint one, so that ought to keep me out of trouble for a long time.

A cheap and lazy way to make insulated track sections

An old trick for automating a Lionel or Marx train layout is to power accessories off an insulated rail section. Run one wire to the center rail, then run the other wire to a rail that’s been insulated from the other rail and the two adjoining track sections. A passing train completes the circuit, causing the accessory to activate.

You can buy insulated O27 and O31 straight tubular sections. If you want a curved insulated section, or if you just want to save some money, you’re better off making your own.

The usual way is to take a piece of track, pry up the pair of tabs holding the rail on one side of each tie, and then insert some kind of nonconducting material–a piece of electrical tape or a piece of cardstock are popular options–and then mash the tabs back down onto the tie. Then you insert a Lionel o27 insulating pin or o31 insulating pin into each end of the rail you just insulated. I’ve also made my own O27 insulating pins out of bamboo skewers from the grocery store. (I don’t know about anyone else’s schedule, but most hobby shops aren’t open at 9 PM, which is usually when I get time to work on my layout.)

But there’s another way that you might like better. Pry up all of the tabs on the metal ties and set them aside. Cut similar-sized ties from a piece of wood. Popsicle sticks are close enough for O27 track ties, or you might want to buy a strip or two of basswood of appropriate size from a hobby shop. Nothing stops you from cutting extra ties, if you like your track to have more than the usual three. Stain or paint the ties the color you want, and then glue the ties right to the rails. Cyanoacrylate (superglue) or epoxy is best. Insert insulating pins (store bought or homemade) and you have an insulated track section.

What to do with the extra metal ties you just removed? If they’re in reasonably good shape, you can put them on other pieces of track to improve their appearance a bit. If you don’t like that idea, save them and once you get a decent quantity, sell them on Ebay so someone else can put them on other pieces of track to improve their appearance a bit.

Build a quiet and reliable toy train layout

I hear two complaints about Lionel/American Flyer/Marx electric train layouts (besides the common complaints from uptight scale modelers, that is). One is the amount of space they take up, and the other is the noise.

Let’s tackle the noise. While we’re at it, we’ll tackle reliability.

Read more