Operate incompatible rolling stock together with conversion cars

In the early 1950s, Lionel had two different standards for the couplers on its train cars. “Serious” sets used its knuckle couplers. Entry-level, or “Scout” sets, used one-piece couplers that came to be known as “Scout” couplers. My Dad had cars with both types of couplers in his collection.

Once I got Dad’s set running, I found a Marx car on eBay that I absolutely had to have–an operating Missouri Pacific cattle car. Marx used its own couplers. So how to get both types of Dad’s cars, plus my new Marx car operating together on the same train?

Enter the conversion car.A conversion car is just a car with two types of coupler on each end. I went to Marty’s Model Railroads in Affton to get mine made. Ideally, I’d have done a Marx-to-knuckle conversion car and a Marx-to-Scout conversion car. Then I could convert either type to Marx, and if I wanted to convert Scout to knuckle, I could just use the other two conversion cars. But Marty only had one Marx truck, so I got a Marx-to-knuckle and knuckle-to-Scout made. One could also make a makeshift Marx-compatible coupler with a Lionel truck that lacks a coupler but has a rivet hole (such as those used on the back end of some Lionel cabooses) and a wire Marx coupler substitute.

The only thing to say is to not use a collectible car to make your conversion car. There’s so little market demand for Scout cars that you won’t hurt their value of most of them by making them into conversion cars, and the same holds true of most Marxes. I used cars out of Marty’s $10-and-under box. I’ll also add a suggestion Marty made: Use an open car, like a gondola or a hopper, that you can put a load in to weigh it down. I find my conversion cars derail much less when loaded down with some weight. Even just a film cannister filled with pennies is enough to make a difference.

In the 1950s, Lionel’s knuckle coupler design gave the best combination of realism and reliability, but at a higher cost. Marx’s design was reliable and very inexpensive, but didn’t look very realistic. The Scout design looked realistic and was inexpensive, but wasn’t as reliable as either Lionel’s knuckle coupler or Marx’s tilt coupler. Today, the difference in cost of manufacturing is probably negligible, and people aren’t so concerned about cost anymore anyway.

Serious hobbyists prefer the Lionel knuckle couplers, and for the most part that’s all that anyone makes anymore. But if I like a car, I’m going to buy it, regardless of the coupler, and I want to be able to use basically whatever combination of rolling stock I like.

I’m not sure what that makes me, but conversion cars let me do it, and cheaply.

Troubleshooting Marx remote turnouts

Yesterday I hooked up Dad’s old Marx O27 remote turnouts, and again found one of them dodgy.
I can’t find any troubleshooting information about Marx O gauge switches online. I went to the library and checked out all the toy train repair books I could find. Nothing. One of Ray L. Plummer’s books offered advice on repairing Lionel turnouts. But the Marx turnouts are slightly different. Emboldened, I set off on my own.

Before you destroy what little collector value your switches have (The words “switch” and “turnout” are often used interchangeably; forgive me if I try to feed Google to get more traffic), let me tell you how to test them first. All you need your turnout(s) (don’t connect them–just keep them loose), two pieces of wire, and a transformer. I used a 25-watt Marx transformer from an entry-level train set I bought off eBay for $20. This eliminates the control panel, track, and everything else from the equation. Of course, you should use a transformer that you already know to be in working order.

Some transformers have posts for both trains and accessories. Some (like the one I used) don’t. Don’t worry about it; we’ll just use the train posts for this exercise.

Don’t plug the transformer in yet. Run a wire from the center post of the turnout (sometimes labeled “B” or “black,” although not on Dad’s) to one of the posts on your transformer. Connect another wire to the other post, but leave the other end loose.

Now, before you plug in your transformer, please keep in mind that you’re working with electricity and use common sense. Keep your hands dry, don’t do this if you’re bleeding, etc. I’m not responsible for what happens next, OK? If you’ve never done anything like this before, take it to a hobby shop and let a pro handle it–a switch that will cost you $15 on eBay in working order isn’t worth personal injury. Or you can buy a new Lionel or K-Line switch from the local hobby shop for $30-$35. Yes, a 50-year-old Marx turnout is worth less than a new one from Lionel or K-Line. That’s the way it goes sometimes.

Got all that? Good. Still with me? Great. Plug in the transformer. Turn it on. Switches like to run at 16-20 volts AC, so crank the transformer’s lever to full speed. Touch the loose wire to either of the outer posts on the switch. Then pick it up and touch it to the other one. Alternate between the two a few times.

If the accessory is still in working order, the track should change positions based on which post you touched the wire to. If it doesn’t, there’s probably a loose or frayed wire somewhere inside.

If the switch works this way but not when you connect the Marx control panel, your control panel is dodgy. I read on The All-Gauge Model Railroading Page that Atlas controllers for their HO turnouts work fine with Marx O27 turnouts. I also read in the same place that Lionel and K-Line controllers will not.

You can also pick up a Marx control panel on eBay. I saw one sell for $5 this past weekend.

Or if you’re handy with wiring, you ought to be able to fashion your own with a couple of push buttons or momentary switches from your local Radio Shack or equivalent–just make sure whatever switches you buy can handle 20-24 volts of current. (Always over-engineer on this kind of stuff.) If you want to go this route and you’ve never done any model railroading wiring before, pick up one of the books on wiring Lionel/Marx/American Flyer layouts–many hobby shops, larger bookstores, and even a lot of libraries have them–and follow its precautions. I’m not responsible for whatever happens if you go this route.

How do you fix a Marx control panel? It’s held shut by four rivets, so opening it for cleaning isn’t an easy endeavor. I fixed my dodgy control panel by blasting some Radio Shack TV tuner cleaner ($9 for a big can) into the openings, then flipping the unit over a few times to get it circulating, then working all four of the buttons. Seeing as the switch is little more than a couple of handfuls of contact points, there’s a decent chance that’ll take care of you. There really isn’t much inside there that can go wrong.

If TV tuner cleaner doesn’t help, it’s probably corrosion. You can open it up and clean any and all electrical contacts with a piece of 600-grit sandpaper, or fashion replacements from some conductive material (copper foil would be best, but aluminum would work). But you’re on your own from here.

If the switch doesn’t work, period, there’s probably a loose or frayed wire somewhere inside. Fortunately, there are only five wires inside.

Opening the switch’s case is a bit of a chore. It’s held shut by two rivets, easily found by flipping the turnout over and looking for indentations. Disconnect the outside wires and power off your transformer (of course). The proper tool to remove rivets isn’t exactly a household item (at least not in mine), so you can do what I did: Pinch the edges of each rivet with a pair of needle-nose pliers until it pushes through the case. The bottom should then come right off. You’ll notice three screws inside. There should be a wire connected to each. Overzealous loosening of the nuts on the top of the case followed by some jostling can loosen those wires. Tighten the screws (if they’re severely corroded, you might consider replacing them). If any of the wires appear frayed, replace them, or have someone handy with a soldering iron replace them.

If you find wires detached from screws and want to keep it from happening again, you can solder the wires to the screws, but this is probably overkill.

The small box on the top of the switch is held in place by six or so tabs on the bottom of the unit. This houses the electromagnet. You can gain access by gently bending the tabs with a small slotted screwdriver. Check to make sure those three wires are still soldered in place. The biggest place for something to go wrong on a Marx turnout is over by those screws it uses for terminals, however, so chances are there’s nothing wrong over in the electromagnet’s neighborhood.

Closing up shop can be as easy or difficult as you like. Since I don’t care about collector value on a pair of switches that might fetch $25, tops, on eBay, I replaced the rivets with a pair of very thin and short machine screws. If you care about collector value, procure a pair of small brass rivets to replace the two you just ruined.

A more permanent home for Dad’s Lionel

Gatermann and I spent the afternoon building a train table. I started building one about a month ago but got too busy to finish it. Today was the day I’d set aside to get some work done on it.

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Making two-part plaster molds

One of the station platforms from Dad’s old Lionel set only has one of its three supports. I could possibly track down new ones, or fashion new ones out of wood or some other material, but the easiest thing to do would be to just cast two new ones, using the first one as the original.
This guide to two-part plaster molds is written with action figure parts in mind, but the same principle applies for any solid three-dimensional object.

Keep in mind it’s illegal to do any of this stuff except for your own personal use, unless, of course, you’re casting copies of something you made yourself.

More tips for playing with toy trains

As you can probably guess from the length of time between postings, the Lionel has proven to be quite the distraction. A welcome one, but definitely a distraction.
I’ve picked up a few tricks along the way.

Clean old plastic buildings quickly. My buildings had accumulated a decade or so of dust and grime sitting in a box, and they probably weren’t clean when they were boxed either. The solution? Put a dab of hand soap and a small amount of laundry detergent in a bucket, then fill it with warm water. Just put in enough soap and detergent to make some suds. Disassemble the buildings and drop them in. Let them soak for a few minutes, then scrub with a toothbrush. They’ll look almost new. Note: Don’t do this if they have decals, or if you deliberately weathered the buildings. If you don’t know what weathering means, then go get your bucket.

Cleaning severely rusted track. To clean severely rusted track, give it a thrice-over with a drill’s metal brush attachment. It’ll mark the track up badly, but it’ll clean it up fairly nicely and may allow a dysfunctional train to run again. Don’t worry about ruining a prized collectible; used Lionel track sells for 25-50 cents a section at a hobby shop. This also means you shouldn’t put a lot of time and effort into salvaging rusty track–especially considering the new stuff sells for a dollar.

Lubricate your cars’ wheels for smoother operation. Unlike the engine, WD-40 is fine for this. Put a small quantity of oil into a bottlecap, then use a toothpick to apply it anywhere that the axles come in contact with other parts of the car. After doing this, your train will run more quietly and smoother, and your locomotives will be able to pull approximately 30% more weight, so you can feel free to add another car or two.

Buildings on the cheap for the nether regions of your layout. If you have some kind of structured drawing program (Adobe Illustrator, KDE Kontour, Macromedia Freehand, or even something like Visio) you can draw the basic shapes of buildings, print them out on heavy card stock, and cut them up and glue them together. Get started by taking measurements from an existing building and use that as a guide to help you learn the height of a door, window, and floor. Export the file to some kind of raster format (JPG or PNG) prior to printing and use GIMP or Photoshop to add textures if your drawing program doesn’t support it. For added realism, cut out the windows and glue in pieces of transparent plastic (kitchen plastic wrap is fine but cutouts from clear plastic bags are nicer). It doesn’t take any longer than assembling and painting a plastic model, the results are surprisingly convincing–the only advantage plastic offers is more realistic texture–and you’ll never beat the price. And if something happens to the building, you can always print out and reassemble another one.

Polystyrene sheets for scratchbuilding plastic models on the cheap. Once you’ve built some paper models and want to move up to building plastic buildings from scratch, you can pay $7 for a small sheet of polystyrene at a hobby shop, or you can buy 88-cent Beware of Dog signs from the nearest hardware or discount store. It’s the same stuff, only bigger and printed on one side. Put the printed side on the inside of the model and cover it with paper if you want to keep your secret safe. If you live near a big city, I’ve heard that plastic distributors sell big 4’x8′ sheets of polystyrene for about $7. A square foot of material makes for a good-sized building, so a 4×8 sheet will probably yield more than 30 buildings.

Recapturing the charm of Dad’s Lionel train

I unboxed Dad’s old Lionel train Monday night. They don’t make them like that anymore.

Dad’s train led a rough life. My investigative reporting skills tell me he got the train sometime between 1949 and 1952, and then sometime after 1953 he got a new locomotive and cars. And then sometime in the 1960s, the trains ended up in a box. I remember him telling me it came out a few times in the 1970s for Christmas, but most of my memories of Dad’s train are four big pieces of plywood with rusty track mounted on it, sitting in the garage next to a stack of repurposed liquor boxes containing train parts.

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